Types of Concrete, Here is The Complete List!
This article is about Types of Concrete. In the world of construction, concrete is one of the most important materials. There are many types of concrete, designed to suit a variety or purposes coupled with a range of compositions, finishes and performance characteristics.
Below are the Types of Concrete we often find in construction world :
Regular concrete is one of the types of concrete that is produced by following the mixing instructions that are commonly published on packets of cement, typically using sand or other common material as the aggregate, and often mixed in improvised containers. The ingredients in any particular mix depends on the nature of the application. Regular concrete can typically withstand a pressure from about 10 MPa (1450 psi) to 40 MPa (5800 psi), with lighter duty uses such as blinding concrete having a much lower MPa rating than structural concrete. Many types of pre-mixed concrete are available which include powdered cement mixed with an aggregate, needing only water.
Typically, a batch of concrete can be made by using 1 part Portland cement, 2 parts dry sand, 3 parts dry stone, 1/2 part water. The parts are in terms of weight – not volume. For example, 1-cubic-foot (0.028 m3) of concrete would be made using 22 lb (10.0 kg) cement, 10 lb (4.5 kg) water, 41 lb (19 kg) dry sand, 70 lb (32 kg) dry stone (1/2″ to 3/4″ stone). This would make 1-cubic-foot (0.028 m3) of concrete and would weigh about 143 lb (65 kg). The sand should be mortar or brick sand (washed and filtered if possible) and the stone should be washed if possible. Organic materials (leaves, twigs, etc.) should be removed from the sand and stone to ensure the highest strength.
High-strength concrete is one of the types of concrete that has a compressive strength greater than 40 MPa (5800 psi). In the UK, BS EN 206-1 defines High strength concrete as concrete with a compressive strength class higher than C50/60. High-strength concrete is made by lowering the water-cement (W/C) ratio to 0.35 or lower. Often silica fume is added to prevent the formation of free calcium hydroxide crystals in the cement matrix, which might reduce the strength at the cement-aggregate bond.
Low W/C ratios and the use of silica fume make concrete mixes significantly less workable, which is particularly likely to be a problem in high-strength concrete applications where dense rebar cages are likely to be used. To compensate for the reduced workability, superplasticizers are commonly added to high-strength mixtures. Aggregate must be selected carefully for high-strength mixes, as weaker aggregates may not be strong enough to resist the loads imposed on the concrete and cause failure to start in the aggregate rather than in the matrix or at a void, as normally occurs in regular concrete.
In some applications of high-strength concrete the design criterion is the elastic modulus rather than the ultimate compressive strength.
Stamped concrete is one of the types of concrete that is an architectural concrete which has a superior surface finish. After a concrete floor has been laid, floor hardeners (can be pigmented) are impregnated on the surface and a mold which may be textured to replicate a stone / brick or even wood is stamped on to give an attractive textured surface finish. After sufficient hardening the surface is cleaned and generally sealed to give a protection. The wear resistance of stamped concrete is generally excellent and hence found in applications like parking lots, pavements, walkways etc.
High-performance concrete (HPC) is one of the types of concrete that conforms to a set of standards above those of the most common applications, but not limited to strength. While all high-strength concrete is also high-performance, not all high-performance concrete is high-strength.
Ultra-high-performance concrete is one of the types of concrete that is being developed by agencies concerned with infrastructure protection. UHPC is characterized by being a steel fibre-reinforced cement composite material with compressive strengths in excess of 150 MPa, up to and possibly exceeding 250 MPa. UHPC is also characterized by its constituent material make-up: typically fine-grained sand, silica fume, small steel fibers, and special blends of high-strength Portland cement. Note that there is no large aggregate. The current types in production (Ductal, Taktl, etc.) differ from normal concrete in compression by their strain hardening, followed by sudden brittle failure. Ongoing research into UHPC failure via tensile and shear failure is being conducted by multiple government agencies and universities around the world.
Micro-reinforced ultra-high-performance concrete
Micro-reinforced ultra-high-performance concrete is the next generation of UHPC. In addition to high compressive strength, durability and abrasion resistance of UHPC, micro-reinforced UHPC is characterized by extreme ductility, energy absorption and resistance to chemicals, water and temperature. The continuous, multi-layered, three dimensional micro-steel mesh exceeds UHPC in durability, ductility and strength. The performance of the discontinuous and scattered fibers in UHPC is relatively unpredictable. Micro-reinforced UHPC is used in blast, ballistic and earthquake resistant construction, structural and architectural overlays, and complex facades.
Ducon was the early developer of micro-reinforced UHPC, which has been used in the construction of new World Trade Center in New York.
The defects in concrete in Japan were found to be mainly due to high water-cement ratio to increase workability. Poor compaction occurred mostly because of the need for speedy construction in the 1960s and 1970s. Hajime Okamura envisioned the need for concrete which is highly workable and does not rely on the mechanical force for compaction. During the 1980s, Okamura and his Ph.D. student Kazamasa Ozawa at the University of Tokyo developed self-compacting concrete (SCC) which was cohesive, but flowable and took the shape of the formwork without use of any mechanical compaction. SCC is known as self-consolidating concrete in the United States.
Vacuum concrete, is one of the types of concrete that is made by using steam to produce a vacuum inside a concrete mixing truck to release air bubbles inside the concrete, is being researched. The idea is that the steam displaces the air normally over the concrete. When the steam condenses into water it will create a low pressure over the concrete that will pull air from the concrete. This will make the concrete stronger due to there being less air in the mixture. A drawback is that the mixing has to be done in a mostly airtight container.
The final strength of concrete is increased by about 25%. Sufficient decrease in The permeability of concrete is sufficient decreased. Vacuum concrete stiffens very rapidly so that the formworks can be removed within 30 minutes of casting even on columns of 20 ft. high. This is of considerable economic value, particularly in a precast factory as the forms can be reused at frequent intervals. The bond strength of vacuum concrete is about 20% higher. The density of vacuum concrete is higher. The surface of vacuum concrete is entirely free from pitting and the uppermost 1/16 inch is highly resistant to abrasion.
Shotcrete (also known by the trade name Gunite) is one of the types of concrete that uses compressed air to shoot concrete onto (or into) a frame or structure. The greatest advantage of the process is that shotcrete can be applied overhead or on vertical surfaces without formwork. It is often used for concrete repairs or placement on bridges, dams, pools, and on other applications where forming is costly or material handling and installation is difficult. Shotcrete is frequently used against vertical soil or rock surfaces, as it eliminates the need for formwork. It is sometimes used for rock support, especially in tunneling. Shotcrete is also used for applications where seepage is an issue to limit the amount of water entering a construction site due to a high water table or other subterranean sources. This type of concrete is often used as a quick fix for weathering for loose soil types in construction zones.
Limecrete or lime concrete is one of the types of concrete where cement is replaced by lime. One successful formula was developed in the mid-1800s by Dr. John E. Park. We know that lime has been used since Roman Times either as mass foundation concretes or as lightweight concretes using a variety of aggregates combined with a wide range of pozzolans (fired materials) that help to achieve increased strength and speed of set. This meant that lime could be used in a much wider variety of applications than previously such as floors, vaults or domes. Over the last decade, there has been a renewed interest in using lime for these applications again. This is because of environmental benefits and potential health benefits, when used with other lime products.
Pervious concrete, is one of the types of concrete that is used in permeable paving, contains a network of holes or voids, to allow air or water to move through the concrete
This allows water to drain naturally through it, and can both remove the normal surface-water drainage infrastructure, and allow replenishment of groundwater when conventional concrete does not.
It is formed by leaving out some or all of the fine aggregate (fines). The remaining large aggregate then is bound by a relatively small amount of Portland cement. When set, typically between 15% and 25% of the concrete volume is voids, allowing water to drain at around 5 gal/ft²/ min (70 L/m²/min) through the concrete.
Aerated concrete produced by the addition of an air-entraining agent to the concrete (or a lightweight aggregate such as expanded clay aggregate or cork granules and vermiculite) is sometimes called cellular concrete, lightweight aerated concrete, variable density concrete, Foam Concrete and lightweight or ultra-lightweight concrete, not to be confused with aerated autoclaved concrete, which is manufactured off-site using an entirely different method.
Waste Cork granules are obtained during production of bottle stoppers from the treated bark of Cork oak. These granules have a density of about 300 kg/m³, lower than most lightweight aggregates used for making lightweight concrete. Cork granules do not significantly influence cement hydration, but cork dust may.Cork cement composites have several advantages over standard concrete, such as lower thermal conductivities, lower densities and good energy absorption characteristics. These composites can be made of density from 400 to 1500 kg/m³, compressive strength from 1 to 26 MPa, and flexural strength from 0.5 to 4.0 MPa.
Roller-compacted concrete, sometimes called rollcrete, is a low-cement-content stiff concrete placed using techniques borrowed from earthmoving and paving work. The concrete is placed on the surface to be covered, and is compacted in place using large heavy rollers typically used in earthwork. The concrete mix achieves a high density and cures over time into a strong monolithic block. Roller-compacted concrete is typically used for concrete pavement, but has also been used to build concrete dams, as the low cement content causes less heat to be generated while curing than typical for conventionally placed massive concrete pours.
The use of recycled glass as aggregate in concrete has become popular in modern times, with large scale research being carried out at Columbia University in New York. This greatly enhances the aesthetic appeal of the concrete. Recent research findings have shown that concrete made with recycled glass aggregates have shown better long-term strength and better thermal insulation due to its better thermal properties of the glass aggregates.
Strictly speaking, asphalt is a form of concrete as well, with bituminous materials replacing cement as the binder.
Rapid strength concrete
This type of concrete is able to develop high resistance within few hours after being manufactured. This feature has advantages such as removing the formwork early and to move forward in the building process at record time, repair road surfaces that become fully operational in just a few hours.
While “rubberized asphalt concrete” is common, rubberized Portland cement concrete (“rubberized PCC”) is still undergoing experimental tests, as of 2009.
Polymer concrete is concrete which uses polymers to bind the aggregate. Polymer concrete can gain a lot of strength in a short amount of time. For example, a polymer mix may reach 5000 psi in only four hours. Polymer concrete is generally more expensive than conventional concretes.
Geopolymer cement is an alternative to ordinary Portland cement and is used to produce Geopolymer concrete by adding regular aggregates to a geopolymer cement slurry. It is made from inorganic aluminosilicate (Al-Si) polymer compounds that can utilise 100% recycled industrial waste (e.g. fly ash, copper slag) as the manufacturing inputs resulting in up to 80% lower carbon dioxide emissions. Greater chemical and thermal resistance, and better mechanical properties, are said to be achieved for geopolymer concrete at both atmospheric and extreme conditions.
Gypsum concrete is a building material used as a floor underlayment used in wood-frame and concrete construction for fire ratings, sound reduction, radiant heating, and floor leveling. It is a mixture of gypsum, Portland cement, and sand.
We hope that the list above is useful for you. The reference for this article is https://en,wikipedia,org/ wiki/ Types_of_concrete. Thanks to that team who let us know about these types of concrete.